ABB’s customised, high-efficiency motors help customers save energy
In a world where 45% of global electricity is dedicated to powering motors, ABB’s production unit in Vaasa is pioneering solutions that make every watt count. From industrial processes to transport to water flowing from our taps, electric motors drive countless systems essential to our society.
“ABB has a long history in Vaasa, as production started there in 1944. Our factory produces around 70,000 motors annually, with plans to increase to 120,000 motors per year as a result of operational shifts in Europe”, says Johan Råtts, Production Unit Manager, IEC LV Motors.
Out of those 70,000 motors, 25,000 are tailored solutions. Such an impressive production volume requires top-notch systems working behind the scenes. ABB’s success lies in its modular approach.
“Our order batch size is around two units, with each product uniquely crafted to meet our clients’ specific needs. Our system allows us to combine existing components to create unique solutions without starting from scratch”, says Råtts.
Alongside this modular approach, ABB employs automation in material transfers, which streamlines the workflow and improves workplace ergonomics. Significant investments, such as a new assembly line, are underway to accommodate the growing demand.
Our vision is to set an example in sustainable manufacturing
ABB’s Vaasa unit is also leading in sustainability, producing some of the most efficient motors on the market. ABB offers highly efficient IE5 motors and is developing even more energy-saving IE6 models for the future. These advanced motors reduce energy losses, supporting customers’ goals for sustainable operation.
“Because electric motors consume such a significant portion of global electricity, we are committed to developing products that use energy as efficiently as possible”, says Råtts.
Additionally, ABB has made substantial investments in systems that capture and reuse heat from production for both the facilities and the local district heating network.
“Our vision in low voltage motors operations is to achieve carbon neutrality already in 2025 and to set an example in sustainable manufacturing”, says Råtts.
